PRODUCT OVERVIEW:
We manufacture high-volume, export-grade Rotary Screen Printed Fabrics engineered for large-scale garment exporters, domestic retail brands, and international buying houses. Equipped with high-speed, multi-color continuous rotary printing lines and automated screen registration, we deliver razor-sharp spot print execution, uniform shade leveling across tens of thousands of meters, and optimal price-per-meter economics.
PRINTING TECHNOLOGIES & CHEMISTRY:
Reactive Rotary Printing: Direct chemical fiber bonding on cotton, rayon, and linen. Undergoes continuous steaming, washing, and softening to deliver deep dye penetration and zero stiff surface hand-feel.
Discharge Printing: Chemical extraction of ground color with simultaneous pigment/reactive color replacement; perfect for ultra-soft, breathable prints on dark-ground apparel.
High-Fastness Pigment Printing: Precision binder formulations ensuring high lightfastness and sharp micro-lines on cotton and poly-cotton blends.
Disperse Rotary Printing: High-temperature fixed printing on polyester bases delivering brilliant, fade-resistant color depth.
PRODUCTION & WEAVE CAPABILITIES:
Base Options: Cotton Cambric (60s), Cotton Poplin (40s/50s), Cotton Voile, Viscose/Rayon (30s/40s), Cotton Twill, Micro-Polyester, and Poly Georgette.
Color Matching: In-house computerized color kitchen ensuring batch-to-batch delta-E consistency across large multi-thousand-meter production runs.
Continuous Finishing: Industrial stenter finishing, Sanforization (zero-shrink), and bio-polishing options available.
END-USE APPLICATIONS:
Mass Apparel: Mens and womens volume shirt programs, nightwear, boxers, sleepwear, and everyday casual tops.
Ethnic & Traditional: All-over kurti meterage, bottom wear, and running ethnic yardage.
Home Textiles & Institutional: Bed linens, duvet covers, pillowcases, and lightweight curtains.
QUALITY CONTROL & COMPLIANCE:
Continuous Optical Inspection: Real-time monitoring for screen clogging, misprints, pinholes, and color doctor-blade streaks.
Environmental Compliance: OEKO-TEX compliant, Azo-Free certified dyestuffs, and zero-discharge industrial effluent standards.
SAMPLING & DEVELOPMENT (OEM / ODM):
Strike-Off Swatches: Flat-screen table strike-offs (12 meters per colorway) dispatched in 5 to 7 business days for shade and repeat sign-off.
Screen Engraving: Precision laser screen engraving from buyer CAD artwork (.TIFF, .PSD, .AI).